6 Ways to Cut Packaging Material Costs

If your overall packaging costs are eating into your margins, just a few small changes can really help.

From using the right materials to rethinking your packing process, our seven tips will help you find ways to save money, reduce waste and keep your supply chain running smoothly.

1. Review your current set-up

Take a good look at what you’re using right now along with your supply chain. Oversized boxes, unnecessary filler and inefficient materials really drive up your costs – cost-effective packaging will do the opposite.

2. Use the right amount

Your packaging should protect your product without adding unnecessary bulk. A box that fits properly cuts out extra filler and takes up less warehouse space in your storage and transit – making a big difference to your freight costs.

Excess packing – like packing peanuts and bubble wrap – will also add to your costs with no real benefit. 

3. Cost-effective material

Affordable materials don’t have to mean flimsy packaging. Corrugated cardboard is widely available, versatile and cost-effective – especially for retail and e-commerce.

If you need heavy-duty packaging for construction or farming, woven polypropylene bulk bags are still one of your most economical choices – incredibly strong and reusable. 

4. Go lighter

The heavier your packaging, the higher your transportation costs. Switching to lighter grades of cardboard, film plastics, or bubble mailers will quickly cut your costs.

If you’re a bulk bag user, lightweight FIBCs that still meet your safety regs can be a great option. Lower overall pallet weights mean lower fuel use, easier handling and better stacking.

5. Buy in bulk

Ordering larger quantities will almost always brings down your unit costs. Suppliers often offer you discounts on bulk orders, and having plenty in stock stops those pricey last-minute buys.

6. Invest in automation

Automation can really help you speed up packing, reduce labour costs and cut waste – all without losing quality. Giant businesses like Amazon use automated systems easily – handling thousands of packages a day while cutting their errors and injuries.

Whether you’re in construction, farming or logistics – these simple changes can really reduce your costs, protect your products and support your sustainability.

Want help reducing your packaging costs for your customers? 

Contact our team today.